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Visual Inspection

Inspection of Final
Product

Magnetic
Crack Detection
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All the
forged products are shot blasted to clean the surface of parts
and 100% visual inspection is done to identify any forging
defects such as unfilling, mismatch, scale pits, cracks,
scabs, folds etc.
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After
completion of visual inspection critical dimensions which is
used as reference point of the 1st operation for machining are
checked 100% with gauges and fixtures.
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Certain
percentage of the parts in a lot complete layout of the job is
also carried out as per the instruction plan.
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Magnetic
Crack Detection of some of the parts are also carried out (if
needed) as per the instruction of the customer.
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One or two
pieces from the lot are taken to the laboratory to confirm the
grain size and microstructure of the component as per the
specification of the customer.
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Hardness
Testing (10 - 15% per batch) is carried out for other than
quenched and tempered items and 100% hardness testing for
quenched and tempered items. Once the material is approved
then it is either stored or packed and dispatched as per the
schedule.
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